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MIM

What is MIM Metal Injection Molding?

MIM is the new generation technology in metal component production, which combine conventional power metallurgy technology and injection molding technology for precise plastic component production.
  • Plastic Injection Molding
  • Powder Metallurgy
  • Powder Injection Molding
MIM stands for Metal power injection molding, and combines advantages from each injection molding and power metallurgy to proceed mass production of precise and complicated small components with competitive price, and satisfy various requests from designers by giving flexibility to metal component design. In this technology, it makes Feedstock by mixing metal power and binder, makes a shape of parts, eliminate binder without deformation of parts shape, and give mechanical properties to parts as close as theoretical density of powder.

Advantages

  • 1.Material flexibility
  • 2.Minimize internal defects
  • 3.Cost reduction
  • 4.Massproduction without / with minimization of machining
  • 5.Shape precise 3D figures
  • 6.Flexibility of part design
  • 7.High precision degree and fine surface roughness
  • 8.Eco-friendly, technology-intensive
Typical material & properties
Typical material & properties
Material Composition Density(%) Y.S.(MPa) T.S.(MPa) Elongation(%) Hardness
SUS316L Fe-17Cr-12Ni-2Mo-2Mn 98 175 520 50 120HV
17-4PH Fe-17Cr-4Ni-4Cu 98 750 900 10 350HV
SUS440C Fe-16Cr-1Mn-1Nb 98 410 620 8 430HV
SUS440J2 Fe-13Cr-1Mn-1Si 98 230 550 15 200HV
SUS304L Fe-18Cr-8Ni 98 240 480 35 150HV
AISI4140 Fe-1Cr-0.9Mn-0.25Si 98 420 650 5 200HV
2%Ni-Fe Fe-2Ni 98 200 400 25 140HV
GHS-4 Fe-12Cr-40Ni 98 560 800 4 330HV
HK30 Fe-25Cr-21Ni 98 350 540 8 160HV
DIN 1.4091 Fe-36Cr-16Ni-2Mo-1Mn 98 550 750 8 310HV

Process

  • step.01
    Kneading(metal powder + binder)
    This process makes feedstock by mixing powder and binder using Kneading machine.
  • step.02
    Injection(make a shape of parts)
    It is similar to plastic injection molding process. Metal powder and melt is co-exist at this process, control of process parameter such as pressure, temperature, and speed is crucial.
  • step.03
    Debinding(Eliminate binder max 95%)
    This process eliminates binder which used for making a shape of parts. There is thermal debinding process and catalyst debinding proess, and we are using thermal debinding process by using controlled atmosphere gas.
  • step.04
    Sintering(Give mechanical properties)
    As a final process of MIM, it gives debinded parts mechanical properties by increasing sintering temperature.

Application

  • Spool with Inner oil/air hole
  • Solenoid Valve Part with Two-material
  • Stainless Valve with round wall
  • Turbocharger Parts
  • Automotive Parts

Facility

  • Kneading machine
  • Injection molding machine
  • Debinding furnace
  • Continuous sintering furnace
  • Batchsintering furnace